A4988 Stepper Motor Driver Carrier, Black Edition


Description

A4988 stepper motor driver carrier, Black Edition, bottom view with dimensions

A4988 stepper motor driver carrier, Black Edition, bottom view with dimensions

Overview

This product is a carrier board or breakout board for Allegro’s A4988 DMOS Microstepping Driver with Translator and Overcurrent Protection; we therefore recommend careful reading of the A4988 datasheet (1MB pdf) before using this product. This stepper motor driver lets you control one bipolar stepper motor at up to 2 A output current per coil (see the Power Dissipation Considerations section below for more information). Here are some of the driver’s key features:

  • Simple step and direction control interface
  • Five different step resolutions: full-step, half-step, quarter-step, eighth-step, and sixteenth-step
  • Adjustable current control lets you set the maximum current output with a potentiometer, which lets you use voltages above your stepper motor’s rated voltage to achieve higher step rates
  • Intelligent chopping control that automatically selects the correct current decay mode (fast decay or slow decay)
  • Over-temperature thermal shutdown, under-voltage lockout, and crossover-current protection
  • Short-to-ground and shorted-load protection
  • 4-layer, 2 oz copper PCB for improved heat dissipation
  • Exposed solderable ground pad below the driver IC on the bottom of the PCB

This product ships with all surface-mount components—including the A4988 driver IC—installed as shown in the product picture.

This product ships individually packaged with 0.1″ male header pins included but not soldered in; we also carry a version with male header pins already soldered in. For customers interested in higher volumes at lower unit costs, we offer a bulk-packaged version without header pins and a bulk-packaged version with header pins installed.

The Black Edition has the same component layout and pinout as our A4988 stepper motor driver carrier, so it can be used as a higher-performance drop-in replacement in applications designed for our original drivers. The Black Edition achieves its higher performance through its four-layer printed circuit board (PCB), which better draws heat out of the A4988 driver—while our original carrier can deliver up to approximately 1 A per phase in full-step mode without a heat sink or air flow, the Black Edition can deliver up to approximately 1.2 A under the same conditions.

Note that we carry several other stepper motor drivers that can be used as alternatives for this module (and drop-in replacements in many applications):

  • The DRV8825 carrier can deliver more current over a wider voltage range and offers a few additional features.
  • The DRV8834 carrier works with motor supply voltages as low as 2.5 V, making it suitable for low-voltage applications.
  • The DRV8880 carrier offers dynamically scalable current limiting and “AutoTune”, which automatically selects the decay mode each PWM cycle for optimal current regulation performance based on factors like the motor winding resistance and inductance and the motor’s dynamic speed and load.

We also sell a larger version of the A4988 carrier that has reverse power protection on the main power input and built-in 5 V and 3.3 V voltage regulators that eliminate the need for separate logic and motor supplies.

Some unipolar stepper motors (e.g. those with six or eight leads) can be controlled by this driver as bipolar stepper motors. For more information, please see the frequently asked questions. Unipolar motors with five leads cannot be used with this driver.

Included hardware

The A4988 stepper motor driver carrier comes with one 1×16-pin breakaway 0.1" male header. The headers can be soldered in for use with solderless breadboards or 0.1" female connectors. You can also solder your motor leads and other connections directly to the board. (A version of this board with headers already installed is also available.)

A4988 stepper motor driver carrier, Black Edition, with included hardware

A4988 stepper motor driver carrier, Black Edition, with included hardware

Pololu A4988 stepper motor driver carrier, Black Editions, with included header pins soldered

Pololu A4988 stepper motor driver carrier, Black Editions, with included header pins soldered

Using the driver

Minimal wiring diagram for connecting a microcontroller to an A4988 stepper motor driver carrier (full-step mode).

Power connections

The driver requires a logic supply voltage (3 – 5.5 V) to be connected across the VDD and GND pins and a motor supply voltage (8 – 35 V) to be connected across VMOT and GND. These supplies should have appropriate decoupling capacitors close to the board, and they should be capable of delivering the expected currents (peaks up to 4 A for the motor supply).

Warning: This carrier board uses low-ESR ceramic capacitors, which makes it susceptible to destructive LC voltage spikes, especially when using power leads longer than a few inches. Under the right conditions, these spikes can exceed the 35 V maximum voltage rating for the A4988 and permanently damage the board, even when the motor supply voltage is as low as 12 V. One way to protect the driver from such spikes is to put a large (at least 47 µF) electrolytic capacitor across motor power (VMOT) and ground somewhere close to the board.

Motor connections

Four, six, and eight-wire stepper motors can be driven by the A4988 if they are properly connected; a FAQ answer explains the proper wirings in detail.

Warning: Connecting or disconnecting a stepper motor while the driver is powered can destroy the driver. (More generally, rewiring anything while it is powered is asking for trouble.)

Step (and microstep) size

Stepper motors typically have a step size specification (e.g. 1.8° or 200 steps per revolution), which applies to full steps. A microstepping driver such as the A4988 allows higher resolutions by allowing intermediate step locations, which are achieved by energizing the coils with intermediate current levels. For instance, driving a motor in quarter-step mode will give the 200-step-per-revolution motor 800 microsteps per revolution by using four different current levels.

The resolution (step size) selector inputs (MS1, MS2, and MS3) enable selection from the five step resolutions according to the table below. MS1 and MS3 have internal 100kΩ pull-down resistors and MS2 has an internal 50kΩ pull-down resistor, so leaving these three microstep selection pins disconnected results in full-step mode. For the microstep modes to function correctly, the current limit must be set low enough (see below) so that current limiting gets engaged. Otherwise, the intermediate current levels will not be correctly maintained, and the motor will skip microsteps.

MS1 MS2 MS3 Microstep Resolution
Low Low Low Full step
High Low Low Half step
Low High Low Quarter step
High High Low Eighth step
High High High Sixteenth step

Control inputs

Each pulse to the STEP input corresponds to one microstep of the stepper motor in the direction selected by the DIR pin. Note that the STEP and DIR pins are not pulled to any particular voltage internally, so you should not leave either of these pins floating in your application. If you just want rotation in a single direction, you can tie DIR directly to VCC or GND. The chip has three different inputs for controlling its many power states: RST, SLP, and EN. For details about these power states, see the datasheet. Please note that the RST pin is floating; if you are not using the pin, you can connect it to the adjacent SLP pin on the PCB to bring it high and enable the board.

Current limiting

To achieve high step rates, the motor supply is typically much higher than would be permissible without active current limiting. For instance, a typical stepper motor might have a maximum current rating of 1 A with a 5Ω coil resistance, which would indicate a maximum motor supply of 5 V. Using such a motor with 12 V would allow higher step rates, but the current must actively be limited to under 1 A to prevent damage to the motor.

The A4988 supports such active current limiting, and the trimmer potentiometer on the board can be used to set the current limit. One way to set the current limit is to put the driver into full-step mode and to measure the current running through a single motor coil without clocking the STEP input. The measured current will be 0.7 times the current limit (since both coils are always on and limited to 70% of the current limit setting in full-step mode). Please note that changing the logic voltage, Vdd, to a different value will change the current limit setting since the voltage on the “ref” pin is a function of Vdd.

Another way to set the current limit is to measure the voltage on the “ref” pin and to calculate the resulting current limit (the current sense resistors are 0.05Ω). The ref pin voltage is accessible on a via that is circled on the bottom silkscreen of the circuit board. The current limit relates to the reference voltage as follows:

Current Limit = VREF × 2.5

So, for example, if the reference voltage is 0.3 V, the current limit is 0.75 A. As mentioned above, in full step mode, the current through the coils is limited to 70% of the current limit, so to get a full-step coil current of 1.2 A, the current limit should be 1.2 A/0.7=1.7 A, which corresponds to a VREF of 1.7 A/2.5=0.68 V. See the A4988 datasheet for more information.

Note: The coil current can be very different from the power supply current, so you should not use the current measured at the power supply to set the current limit. The appropriate place to put your current meter is in series with one of your stepper motor coils.

Power dissipation considerations

The A4988 driver IC has a maximum current rating of 2 A per coil, but the actual current you can deliver depends on how well you can keep the IC cool. The carrier’s printed circuit board is designed to draw heat out of the IC, but to supply more than approximately 1.2 A per coil, a heat sink or other cooling method is required (in our tests, we were able to deliver approximately 1.4 A per coil with air flow from a PC fan and no heat sink).

This product can get hot enough to burn you long before the chip overheats. Take care when handling this product and other components connected to it.

Please note that measuring the current draw at the power supply will generally not provide an accurate measure of the coil current. Since the input voltage to the driver can be significantly higher than the coil voltage, the measured current on the power supply can be quite a bit lower than the coil current (the driver and coil basically act like a switching step-down power supply). Also, if the supply voltage is very high compared to what the motor needs to achieve the set current, the duty cycle will be very low, which also leads to significant differences between average and RMS currents.

Schematic diagram

Schematic diagram of the A4988 stepper motor driver carrier (both green and black editions).

Note: This board is a drop-in replacement for our original A4988 stepper motor driver carrier.


Specifications

Dimensions

Size: 0.6″ × 0.8″
Weight: 1.5 g1

General specifications

Minimum operating voltage: 8 V
Maximum operating voltage: 35 V
Continuous current per phase: 1.2 A2
Maximum current per phase: 2 A3
Minimum logic voltage: 3 V
Maximum logic voltage: 5.5 V
Microstep resolutions: full, 1/2, 1/4, 1/8, and 1/16
Reverse voltage protection?: N
Bulk packaged: N
Header pins soldered: N4

Notes:

1
Without included optional headers.
2
Without a heat sink or forced air flow.
3
With sufficient additional cooling.
4
Male header pins are included for the board's 16 holes, but they are not installed.

Resources

Recommended links

Video: setting the current limit on Pololu stepper motor driver carriers
Pololu A4988 stepper motor driver carrier assembly video
A short video showing the in-house assembly of a panel of Black Edition A4988 stepper motor driver carriers on our Samsung SM421F pick and place machine.
Pololu A4983/A4988 Stepper Motor Driver Carrier Kicad module
A customer-made module for using the Pololu A4983/A4988 Stepper Motor Driver Carrier in Kicad. By Jared Harvey, October 2011.
Arduino library for A4988, DRV8825, DRV8834
This Arduino library, written by forum member laurb9, allows users to control a stepper motor with our A4988, DRV8825, or DRV8834 carriers. The library has functions that enable users to set rotational rate, change microstepping mode, and specify how many steps to take or specify how many degrees to rotate.

FAQs

I want to control a 3.9 V, 600 mA bipolar stepper motor like this, but your A4988 stepper motor driver carrier has a minimum operating voltage of 8 V. Can I use this driver without damaging the stepper motor?

Yes. To avoid damaging your stepper motor, you want to avoid exceeding the rated current, which is 600 mA in this instance. The A4988 stepper motor drivers let you limit the maximum current, so as long as you set the limit below the rated current, you will be within spec for your motor, even if the voltage exceeds the rated voltage. The voltage rating is just the voltage at which each coil draws the rated current, so the coils of your stepper motor will draw 600 mA at 3.9 V. By using a higher voltage along with active current limiting, the current is able to ramp up faster, which lets you achieve higher step rates than you could using the rated voltage.

If you do want to use a lower motor supply voltage (under 8 V) for other reasons, consider using our DRV8834 low-voltage stepper motor driver carrier.

Do I really need to set the current limit on my stepper motor driver before using it, and if so, how do I do it?

Yes, you do! Setting the current limit on your stepper motor driver carrier before connecting your motor is essential to making sure that it runs properly. An appropriate current limit also ensures that your motor is not allowed to draw more current than it or your driver can handle, since that is likely to damage one or both of them.

Setting the current limit on our A4988, DRV8825, DRV8824, DRV8834, and DRV8880 stepper motor driver carriers is done by adjusting the on-board potentiometer. We strongly recommend using a multimeter to measure the VREF voltage while setting the current limit so you can be sure you set it to an appropriate value (just turning the pot randomly until things seem to work is not a good approach). The following video has more details on setting the current limit:

My A4988 stepper motor driver is overheating, but my power supply shows it’s drawing significantly less than 1 A per coil. What gives?

Measuring the current draw at the power supply does not necessarily provide an accurate measure of the coil current. Since the input voltage to the driver can be significantly higher than the coil voltage, the measured current on the power supply can be quite a bit lower than the coil current (the driver and coil basically act like a switching step-down power supply). Also, if the supply voltage is very high compared to what the motor needs to achieve the set current, the duty cycle will be very low, which also leads to significant differences between average and RMS currents: RMS current is what is relevant for power dissipation in the chip but many power supplies won’t show that. You should base your assessment of the coil current on the set current limit or by measuring the actual coil currents.

Please note that while the A4988 driver IC is capable of supplying 2 A per coil, the chip by itself will overheat at lower currents. The carrier board PCB helps draw heat away from the IC, but we have found that it generally requires a heat sink to deliver more than approximately 1 A per coil (the Black Edition A4988 carrier has a four-layer PCB that lets it deliver up to around 1.2 A per coil without a heat sink), but this number depends on factors such as ambient temperature and air flow. For example, sealing three A4988 driver carriers in close proximity in a small box will cause them to overheat at lower currents than a unit by itself in open air.

How do I connect my stepper motor to the A4983 or A4988 stepper motor driver carrier?

The answer to this question depends on the type of stepper motor you have. When working with stepper motors, you will typically encounter two types: unipolar stepper motors and bipolar stepper motors. Unipolar motors have two windings per phase, allowing the magnetic field to be reversed without having to reverse the direction of current in a coil, which makes unipolar motors easier to control than bipolar stepper motors. The drawback is that only half of the phase is carrying current at any given time, which decreases the torque you can get out of the stepper motor. However, if you have the appropriate control circuitry, you can increase the stepper motor torque by using the unipolar stepper motor as a bipolar stepper motor (note: this is only possible with 6- or 8-lead unipolar stepper motors, not with 5-lead unipolar stepper motors). Unipolar stepper motors typically have five, six, or eight leads.

Bipolar steppers have a single coil per phase and require more complicated control circuitry (typically an H-bridge for each phase). The A4983 and A4988 have the circuitry necessary to control a bipolar stepper motor. Bipolar stepper motors typically have four leads, two for each coil.

Two-phase bipolar stepper motor with four leads.

The above diagram shows a standard bipolar stepper motor. To control this with the A4983 or A4988, connect stepper lead A to board output 1A, stepper lead C to board output 1B, stepper lead B to board output 2A, and stepper lead D to board output 2B. See the A4983/A4988 datasheet for more information.

If you have a six-lead unipolar stepper motor as shown in the diagram below:

Two-phase unipolar stepper motor with six leads.

you can connect it to the A4983 or A4988 as a bipolar stepper motor by making the bipolar connections described in the section above and leaving stepper leads A’ and B’ disconnected. These leads are centre taps to the two coils and are not used for bipolar operation.

If you have an eight-lead unipolar stepper motor as shown in the diagram below:

Two-phase unipolar stepper motor with eight leads.

you have several connection options. An eight-lead unipolar stepper motor has two coils per phase, and it gives you access to all of the coil leads (in a six-lead unipolar motor, lead A’ is internally connected to C’ and lead B’ is internally connected to D’). When operating this as a bipolar stepper, you have the option of using the two coils for each phase in parallel or in series. When using them in parallel, you decrease coil inductance, which can lead to increased performance if you have the ability to deliver more current. However, since the A4983 and A4988 actively limit the output current per phase, you will only get half the phase current flowing through each of the two parallel coils. When using them in series, it’s like having a single coil per phase (like in four-lead bipolar steppers or six-lead unipolar steppers used as bipolar steppers). We recommend you use a series connection.

To connect the phase coils in parallel, connect stepper leads A and C’ to board output 1A, stepper leads A’ and C to board output 1B, stepper leads B and D’ to board output 2A, and stepper leads B’ and D to board output 2B.

To connect the phase coils in series, connect stepper lead A’ to C’ and stepper lead B’ to D’. Stepper leads A, C, B, and D should be connected to the stepper motor driver as normal for a bipolar stepper motor (see the bipolar stepper connections above).

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